REALTIME CONTROL

SCA3 Autopilot Controller

Background

We lived two years and sailed some 11,000 miles on our 32 ft cruising yacht along the East coast of Australia and to New Caledonia, Vanuatu and the Solomon Islands.

The first year our only automatic steering system was an Aries wind vane. This performed well while there was sufficient breeze, and impeccably in extreme conditions, but we needed a system to steer in light winds and under power.

At the end of the first year we obtained a broken Autohelm Tillerpilot, replace the failed electronics with  a simple 555-based "bang-bang with deadband" controller and linked it to the Aries. This setup steered us many miles and used little power.

We now mostly day sail from our home port, and fit the Aries only for extended trips. This left us with no automatic steering system for day sailing. We were given and fitted an Autohelm 3000. However, while it performed adequately much of the time, it was useless in some conditions. Except in light weather it either consumed power in unnecessary, frequent movement of the rudder, or did not respond in time to hold a course, depending to some extent on the setting of its "Rudder" control.

We obtained a second Autohelm 3000 controller with dead electronics, removed these, and fitted a control board of our own design based around a PIC 16F628 microcontroller. This system can accept heading data from the VDO fluxgate compass, the Navman GPS or the Rotorvane wind instrumentation. We have found that this controller can be tuned to steer the boat in almost any conditions for which the Autohelm rudder drive system is adequate. The SCA3 is  a development of this controller, with modifications which reduce the parts count and eliminate the rudder position sensor.

Overview

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